Hear problems before they happen.
Real-time vibration analysis for tool wear, joining processes and machine monitoring. Detect problems before scrap is created.
What SonicTC.DSP delivers.
Streaming analysis
Continuous vibration capture with streaming FFT. Microsecond latency from sensor to verdict.
Tool wear
Wear detection in machining via acoustic signatures – before scrap is created.
Joining process control
Welding, riveting, pressing – acoustic process signature as 100% inspection vs. sampling.
Condition monitoring
Bearings, spindles, drives – early acoustic warnings instead of unplanned downtime.
Edge computing
Pre-processing in the IPC – only relevant events transferred to MES/cloud.
PROFINET / OPC UA
Verdicts and KPIs seamlessly into PLC, MES, ERP. Industry 4.0 ready.
Performance that counts.
From sample to series.
How we integrate SonicTC into your line.
Every project starts with a feasibility analysis: we receive your part and golden-part references, characterise the acoustic behaviour and deliver a test specification.
Then comes the pilot install – as a rental or fixed installation. After successful validation, the line ramps up. With SLA-backed support, calibration and software updates.
- 1. Feasibility (1–4 weeks)
- 2. Pilot or rental (4–12 weeks)
- 3. Series commissioning (4–8 weeks)
- 4. Lifecycle support, maintenance, updates
SonicTC.DSP in detail.
Frequently asked.
Which processes can be monitored?
Machining, grinding, welding, riveting, pressing, powder metallurgy – all processes with a characteristic acoustic signature.
How many sensors per machine?
1–32 per IPC, depending on sample rate and filters. Scalable across multiple IPCs.
How is anomaly detection trained?
Online learning during productive operation. Stable discrimination after 100–500 parts.
Local or cloud evaluation?
Edge-first architecture. All verdicts local in real time. Cloud only optional for cross-line analytics.
4 weeks of SonicTC – risk-free.
Try SonicTC software for 4 weeks with your own data. No credit card, no contract. Simply request.
With SonicTC we made the jump from sampling to 100% inline testing – without replacing our existing hardware.
Ready to experience acoustic test technology in your line?
Send us your part or schedule an online demo. First assessment within 24 hours.