Example configurations

Unbalance force and phase estimation (rotor balancer)

Main sequence of the balancing analysis.

What it is about
Station: Rotor Balancer Simulation Category: Testing rotating machinery

Estimation of unbalance force and phase on a rotating motor from imported IR tachometer and vibration signals. The rotational frequency is determined in two independent ways for plausibility: through FFT with peak detection and through pitch analysis of the fundamental frequency. For the unbalance analysis both signals are band-pass filtered, mean-centred and scaled to the standard deviation; the cross-correlation yields the time offset through the lag position, which is converted into a phase shift in degrees.

The sequence in detail

Workflows in detail

  1. Rotating Machine Balancing

    Main sequence of the balancing analysis.

    Start → import IR tacho → import vibration → rotational frequency analysis (FFT) → rotational frequency analysis (pitch) → set rotational frequency → rotating unbalance analysis → end; error flow present.

  2. Rotating Unbalance

    Characteristic block of the unbalance calculation.

    Characteristic start → band-pass tacho → band-pass vibration → mean centring → scaling → cross-correlation → time offset through lag position → phase shift in degrees → characteristic end.

  3. Rotational frequency estimation (FFT / pitch)

    Two independent methods for determining the rotational frequency.

    FFT path: FFT of both signals → peak detection → position of the first peak. Pitch path: fundamental frequency of the tacho pulses and of the vibration signal.

Take it with you

Import through the SonicTC DbManager — individually or merged into an existing database.

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